KTeller 3" Stainless Exhaust Kit

Finally....... the rest of my exhaust showed up from KTeller today! :p



3" stainless pipe, Magnaflow resonator and all the hangers. It is a really nice kit they put together. Well worth the wait for sure!

Now, I have a week off before I go back to work. Wonder if I can squeeze some Accord love in there somewhere.......

More Exhaust parts Arrived!

Surprise FedEx delivery today... 4 days early!

Got my merge collector, flange and flex pipe. Looks like I may get down and do some welding this weekend....

2 years and finally an update......

Well it's been a long time since I have published a single word in this blog. Well that is because I haven't done much of anything on the Accord in the past year and a half.

I'm here to say that parts are starting to arrive so I can get back to work on this 

beast.

3 step stainless header pipes, 3" V-band clamps and muffler have arrived. Due to the never ending snow storms, the rest of the exhaust parts have been delayed.

MegaSquirt3 EMS Update!

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Well it's been a while so I figured that I may as well post up something new!

Finally got my hands on the EMS that will be running this bad boy.

The MegaSquirtIII w/MS3X board. Love having 8 injector outputs with the software ability to do a dual stage fuel injection. The 8 logic coil drivers aren't too shabby ether. I know I'll only need 4 for this build. However, my 500CID V8 will need 8. ;)

Here is how she came to me...... blank main board and a few components to add to it!

I figured.... I know how to solder, so to order the DIY kit and save $200 would be a bonus.Took me a few minutes to get all of the components sorted out. Once I did it was off to the races.

Stages of progress.....

DB9 and DB37 connectors,

Resistors,

Diodes and capacitors,

Transistors, 2.5bar MAP sensor, LED's and the lower half and ends of the case,

MS3 CPU w/ USB datalog capabilities as well as on board data logging. ;~) I bought a 1G SD card years ago for a camera. Long gone is the camera so now the card has a purpose again....

MS3X board

and lastly the finished unit,

Surprisingly, I was able to solder a couple wires onto my Moates Honda engine simulator and use it to test this beast out...... Software and hardware are both good to go!

I am going to test it out on my 2001 2.0L Mazda Tribute that I currently have as a daily driver.....
This thing will be getting my original GSX-R ITB's, 24lb injectors, CRV coils and a set of CompCams stage 2 Zetec cams.....


Picked up one of these to make the transition between the Zetec head and GSX-R throttles a wee bit easier

Should be a good build up test for the MS3 before it goes into my Accord!

4 into 1

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I now have all 4 individual throttles and shafts spaced appropriately and operating smoothly. I was fortunate that the original horizontal mounting brackets on the throttles ended up in a vertical orientation. Using the previously drilled mounting holes that were in the brackets. All that was required was 2 x 305mm pieces of threaded rod and 6 precisely measured aluminum spacers.

The 4 throttle bodies are still able to be separated mechanically. I was originally going to have them machined and welded in sets of two. However, I like the fact that they are individual and can be replaced or worked on without any major machine work requirements.

Another bonus is that I was able to get the center line of the throttle body and intake ports to line up within +/- 2mm

I finished up the week having nearly completed fitting the velocity stacks.

As you can see there is still a bit of material to be shaved on each of the center stacks. it is pretty easy work I simply ran out of garage time...... I love my wife for putting up with the time that I am down there getting dirty and making a little noise

xoxo ;~)

Waiting for a few -AN bungs for the intake flange. I think it will be better to weld everything in one go. Saves setup time.....

54mm Throttle Body Update - 2

Finally took possession of 2 more 54mm throttles and 4x Ducati 999s intake manifolds this week. That puts my count to 4 complete throttles and now it is time to start the manifold fabrication process.

Here is what I have to work with now.

• 2x Injector wire harness complete with Mil spec connectors and air box seals
• 4x 491cc top feed injectors
• 4x shower top velocity stacks
• 4x 54mm Magnetti Marelli throttle bodies
• 4x throttle body manifolds

Also have materials for my throttle body to intake adapter

• 1x 5/8" aluminum plate (manifold flange)
• 1x F22A intake manifold (cut to length for throttle flange)

These next images show the progression of parts, minus the 5/8 adapter plate that will go between the throttle manifolds (black) and F22A manifold flange.

Now it's time to have the throttle shafts machined and cut the aluminum throttle adapter plate to size. Then weld it to the intake flange.......Porting and all the finishing touches after that.

54mm Throttle Body Update!

As most of you who have been following this blog may know. I was lucky enough to pick up a free PT3 (F22A6) engine. After inspection the head was found to be in perfect working order. So then came the rebuild process as I now needed a new intake adapter for my individual throttle bodies. The PT3 intake ports were much larger than the P0B head that my original throttle bodies were designed for.

Not to say that the 46mm throttles were too small for my original build. However, with the added flow with the new head comes the requirement for a larger throttle plate.


These were a no brainer when it came to updating using a bike throttle body. 54mm throttle bodies should be enough........for now.

I realize that some people may be thinking. With the money that I have spent on all these throttles. I could have bought a set of off the shelf brand name throttles. However, I have still only spent just over $600 on two sets of used throttles and adapter manifolds. That's still 1/3 of a name brand set and $300 cheaper than the rip offs. It's amazing how much you can save when you take the time to learn to design, fabricate and weld. Helps to know a few people as well ;)

The exit port on these throttles is a 95% match to the PT3 intake port. Just the right amount of taper! Anyone familiar with any of Honda's performance intake ports may recognize this shape. Minus the injection port! ;)

They are a much larger throttle in diameter so I have been sent back to the drawing board for a runner design. Picture 4 of these side by side, sorry no pictures yet, I only have two of the 4 so far. Other two are on route.

The shower head w/velocity stack is a much welcome design. The injectors that come with them have a flow rating of 491cc @ 43.5 PSI, and a single stream 15° spray pattern. As a secondary injector, they should help in the higher rpm ranges.

I am currently working on a digital file that I will be sending along with a slab of aluminum to a buddies shop for a trip through his CNC laser table. It will end up as an adapter plate for these throttles. These throttles are not going to end up permanently welded onto runners.


Stay tuned for updates! 



The old 46mm throttles will no doubt become part of another build that I have in mind. Maybe an individual throttle, Boosted 2.2L. Possibly into something with a hatch. A straight line machine.

White Housed headlight Update!

Update to my White housed headlights;

Decided to go blue after all!

Original DIY White housing post

A little more Interior work

Didn't bother getting any felt material this week. So the resin and flet work will have to wait. Instead I took a few minutes to get some more interior prep work done.

Took on the door panels tonight. They are a two piece design. This will actually make the two tone painting process much easier. I am sticking with the Accords original colour scheme.

Once they were taken apart it was time for some more vinyl and foam removal.

There wasn't as much foam on the door panels as the dash. Therefore it was actually much easier to remove.

Took a few minutes to take the window control panel apart as well.

The controls will be getting a good cleaning and the trim piece will be getting a few coats of paint.

If I have some spare time tomorrow I may get the rear door panels done tomorrow night.

Cheers!

Push Button Start!

Check this one off the list............

No longer a smoker and this car will not have any need for a 12v output socket. So I figured that this would be as good a place as any for my push button start switch to go.

Started off by removing the cigarette lighter housing and trim piece.

Then I had to file the existing trim piece to fit the PBS finish ring. After a few hours of measuring and filing. I finally got it to fit. There are 3 tabs and 3 key ways on the backside of this ring. It was a rather large PITA!

Once that was done it was onto making the mounting bracket for the PBS switch itself. That was to consist of a few bends in a piece of sheet metal.

Then a few more bends and a couple holes drilled and she's ready for paint.

After that was done it was time to set the two mounting screws (with heads cut off) into the back of the trim piece. The reason for doing this is because the lighter socket and housing were used to sandwich this piece in place in the console.

After adding the epoxy I taped the cover in place. This was done to hold the studs straight and true to the mounting holes while the epoxy dried.

Give it a night for the epoxy and paint to dry and the next day was time for a fitting.

Could have been a bit cleaner, but it's all hidden behind the dash..........

.............. I think it looks pretty good from the front.

May start playing with resin this weekend!

Stay tuned!